20v Custom Coolant Line Kit Installation Instructions
Your kit will consist of the following items:
Oil cooler to fill neck pipe
Fill neck to Head inlet pipe
Fill neck relocation bracket
Hardware for fill neck relocation bracket
(This kit replaces the pass side hose in the AW11. The driverside hose
fits both the 16v and 20v with no modifications)
The top hose in the picture is the oil cooler to fill neck pipe. The
other hose is the fill neck to head inlet.
*NOTE: Kits sold after June 1, 2009 will have the long pipe collapsed
to conserve shipping space. To use, loosen inner clamps and pull out.
On the oil cooler end simply pull the coupler till the edge of the pipe
is halfway between the clamps. For the Fill neck side, simply pull the
coupler up until the pipe is about 1" in the hose. This will allow the clamp to seat properly.
To install:
1. Loosen bottom clamp on straight end of oil cooler to fill neck pipe.
2. Install oil cooler to fill neck pipe onto oil cooler end. Tighten
clamp.
3. Assemble fill neck relocation bracket with fill neck. Use long
silver bolts with washers. Then on the backside use a flat washer then
lock washer then nut to secure the fill neck to the relocation bracket.
4.
Use the 2 supplied black bolts to attach the fill neck relocation
bracket to the back side of the head near the #1 cyl. You will use the
2 bolt holes that the engine lift hook bolted to. Be sure to save the
hook incase you need it at a later date.
5.
Attach the fill neck to head inlet pipe to the #2 side of the fill
neck. The 90 degree end goed to the head inlet nipple. Be sure to
tighten the clamps properly.
6. Fill the coolant system with coolant and bleed the system as per the
factory service manual with the proper bleed tubes.
7. Attach the overflow tube and attach the other end to the overflow
tank.
8. Install fill neck cap and check for leaks.